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man made rock

Artificial stone is made of non-natural mixture, such as resin, cement, glass beads, aluminum powder, etc., and gravel binder. Artificial stone (also known as "artificial marble") is a new type of composite material, which is made by mixing unsaturated polyester resin with fillers and pigments, adding a small amount of initiator and undergoing a certain processing procedure. In the manufacturing process with different colors can be made with colorful, shiny jade resembles natural marble products. Because it has the advantages of non-toxicity, non-radioactive, flame-retardant, non-sticky oil, non-oil, antibacterial, mildew, abrasion resistance, impact resistance, easy maintenance, seamless stitching, and arbitrary shape, it is gradually becoming a decoration building material market. The new darling.

The definition of artificial stone Artificial stone products are simple to manufacture, short in production cycle, low in cost, and widely used in various indoor and outdoor architectural decorations. Artificial stone came out in the United States 30 years ago. China's earliest use of artificial stone products as decorative materials was in some coastal developed cities in the mid-1990s, and it became widespread after several years. This boom is now spreading to small and medium-sized cities in the interior.
Product features: light weight (compared with natural stone), high hardness, oil resistance, dirt resistance and corrosion resistance. The plate has uniform thickness, good gloss, clear light transmission effect, no deformation, fire and anti-aging, no radiation, anti-permeability, etc. It can be bent freely according to the needs of customers, seamlessly bonding, and truly achieves the natural realm.
Edit this paragraph the use of artificial stone 1, table 1) Ordinary countertops: cabinets countertops, bathroom countertops, sill, dining table, commercial Taiwan, reception counters, desks, computer desks, bar tables and so on.
Artificial stone combines the natural texture and solid texture of marble, the exquisiteness of ceramics and the ease of processing of wood. Its use and promotion symbolizes that the art of decoration has entered a new era of artificial stone and stone from the age of natural stone.
2) Hospital countertops, laboratory countertops: artificial stone is excellent in acid and alkali resistance, easy to clean and care, and there is no place for seamless bacteria to hide. It is widely used in hospital tables and laboratory tables and other important occasions to meet the aseptic environment. Claim. 2, sink (Star Basin) 3, commercial decoration 1) architectural decoration
The personalized pillars are the finishing touches of the architecture space. The rich expression and shaping power of the artificial stone provide a continuous source of inspiration for the designers. Whether it is a dignified and steady checkpoint style or a simple modern fashion style, artificial stone can easily be qualified, so that every door pillar is like a piece of art that exudes cultural atmosphere, adding elegance to the living space.
The artificial stone surface is brilliance like a mirror, so it is easy to clean, long-lasting new, plus a dazzling array of colors, strong plasticity, and become the best mix of various windowsill design.
2) Business and Entertainment Place Decoration
In all kinds of commercial and entertainment venues, the use of artificial stone can make its design gorgeous, elegant and reasonable layout, can produce a vast use of space and a perfect decorative light transmission effect, so that you walk into a harmonious tone, feel warm. Special arc shapes, exquisite inlays, arches of coarse minerals, elegant floor-washing, polished brilliance, elegant Roman arches, smooth bars, harmonious and elegant commercial counters, beautiful creative effects. Man-made stone is now a harmonious and elegant image. Highlighting the theme of business and entertainment, artificial stone can also be combined with a variety of materials and a variety of processing methods to create unique and unique design effects. 4. Furniture Application Artificial stone is an ideal material for high-grade furniture table tops, and CEOs are also very useful. 5, sanitary ware artificial stone sanitary ware, bathtub, personalized bathroom, is the crowning touch in the bathroom space. It has a wealth of expression and shaping force, providing designers with a steady stream of inspiration. Whether it is dignified and stable checkpoint style, or simple and modern fashion style, health and environmental protection artificial stone bathroom, let you enjoy every moment of bathing, life has her more exciting. 6. Art processing According to the current domestic economic development needs, man-made stones lead the trend of future consumption in the processing of pots, sculptures and technological products.
Edit this section of artificial stone common problems Why cast artificial stone products will appear after a few months warping, cracking phenomenon?
It is mainly caused by the improper proportion of polyfluorene resin and fillers, pigments, uneven mixing and promoters, initiators and resins. In artificial stone matrices, ie in a mixture of resins, fillers, pigments, etc., the resin should be able to maintain the filler in a uniform suspension until the resin gels. If the fillers are poorly suspended in the artificial stone matrix and deposited on the bottom of the casting body, the distribution of the fillers on the upper and lower parts of the casting body will be different. As the upper resin is more, the heat shrinks more when the curing shrinks, and the shrinkage is large; the lower resin is less, the heat is less when curing, and the shrinkage is small, resulting in warping or cracking of the product.
What are the causes of the bubbles and pockmarks on the artificial stone surface? How to rule out?
There are three main reasons:
1. The filler moisture content exceeds the normal index. When the moisture content of the filler particles is high, a tiny blisters will form around the resin. Since the resin curing is an exothermic process, the heat released by the resin breaks the balance of the particle-covered blisters, leaving the blisters to remain in the artificial stone matrix. Surface will appear bubbles, numbness.
2. The air is brought into the artificial stone matrix during stirring.
3. The proportion of resin, curing agent and initiator is not proper, and bubbles remaining in the matrix cannot be discharged in time.
What are the requirements for the resin used for artificial stone?
There are usually three ways to exclude:
1. Vibration defoaming method. The use of this method should pay attention to the amplitude, frequency and vibration time of the platform. Excessive amplitude will cause the filler to deposit on the surface of the template, resulting in poor resin on one side, slow curing, small shrinkage, and low exothermic temperature; on the other side, due to the rich resin, curing Block, slow shrinkage, high exothermic temperature, prone to warping.
2. Chemical defoaming method. The use of a polymerization inhibitor that has a retarding effect on cross-linked curing of the resin (commonly known as a defoamer) can prevent the polymerization of the resin for a certain period of time. After a certain period of time, the resin can be polymerized at a normal speed, and the time for the effective discharge of bubbles can be obtained. The use of this method has little effect on the exotherm caused by the curing of the resin. If the amount of the initiator and the accelerator is reduced, although the polymerization of the resin can also be retarded, the deformation of the resin heat curve may affect the quality of the artificial stone.
3. Stirring vacuum method. The use of stirring negative pressure keeps the artificial stone basically boiling, which is beneficial to the chemical reaction and the bubbles generated during the stirring process are easily eliminated.
The above three methods, especially combined with the first method and the third method, are more practical and reliable, and have the effect of long-term investment once invested. The second method, though simple, is too costly for large-scale production.
In the choice of resin should consider the chemical structure and curing properties of the resin in two aspects.
1. The chemical structure of the resin is generally isophthalic acid-propylene glycol type resin. It can meet the requirements of CMI (American Artificial Marble Association) thermal shock 500 cycles, steam boiling with distilled water for 48 hours, the color is basically the same, anti-white flowers, anti-foaming performance are better, but the price is more expensive. Ordinary resins cannot be used for artificial stone manufacturing.
2. Curing performance of the resin: It is required that the resin has a moderately low shrinkage rate during curing and a high pre-curing strength, ie, green strength.
What methods can be used to increase the hardness and gloss of artificial stone surfaces?
To make artificial stone products have a more perfect appearance, post-curing treatment is very important. The so-called post-cure treatment is to keep artificial stone products at a certain temperature for several hours. In general, the strength of the polyester resin after curing is only about 50% of the maximum strength, and it takes several weeks or even months to fully cure, and the final curing can make the strength and water resistance of the artificial stone products significantly. increase. The use of post-curing treatment can overcome the defects of deformation, cracking, etc., improve the surface water resistance, thermal shock resistance, increase the strength of the matrix resin, help to improve the hardness and gloss of the products, and prolong the service life. When the disadvantages are too long after the curing cycle, it is recommended to use the most advanced artificial stone surface UV coating process, and instantly dry and cure.
Edit this section The main difference between artificial stone and natural marble Man- made stone more wear-resistant, acid-resistant, high temperature, impact, compression, flexural, anti-infiltration and other functions are also very strong. The deformation, bonding, turning and other parts of the treatment are unique; because the surface is free of pores, oil, water stains do not easily penetrate them, so strong anti-fouling; can be seamlessly bonded to any length, the same material adhesive will be two Blocks are ground and bonded together. Marble Countertops: The length of natural stone cannot be too long, and it is impossible to make a long overall bench, which is not suitable for the modern pursuit of the whole tabletop.
The texture of natural marble is very beautiful, hard texture, good scratch resistance, wear resistance can also be; but there are pores, easy accumulation of grease, and natural marble is brittle, can not make the table more than 1 meter, two marble mosaic can not As a whole, the gap is easy to breed bacteria, natural stone density, need strong cabinet support, although it is hard, but lack of elasticity, in case of heavy blow cracks will occur, it is difficult to repair, some invisible natural cracks, in case of dramatic changes in temperature Cracked!
Edit this paragraph to produce artificial stone products to invest in at least a high-performance, full-scale mixer and large-capacity granulator is essential, in addition to a number of vibration platforms, hand tools, Jane

man made rock

[1] Easy-to-guide saws, vacuum pumps, and drying rooms can produce colorful artificial stone products. The minimum investment in equipment required for small and medium-sized production is about 35,000 yuan. If a higher degree of mechanization is required and the scale of production is larger, the variety is required. In addition, the investment in the total equipment of IR leveling machines and artificial stone tempering machines will be approximately 100,000 yuan.
Edit this paragraph artificial stone surface UV coating process artificial stone in home decoration and architectural decoration has a great market potential, its smooth surface, colorful, bright and clean, very popular with consumers; artificial stone is artificial marble and The general name of artificial agate is made of unsaturated polyester resin mixed with fillers and pigments, and is manufactured through certain processing procedures. Artificial stone has the advantages of non-toxic, non-penetrating, easy-cutting processing, arbitrary color mixing, arbitrary shape casting, etc. .
The key link in the production and processing of artificial stone is its molding process and surface treatment. The molding process determines the intrinsic quality of artificial stone, such as hardness, tortuosity, and temperature resistance. The surface treatment effect affects its external appearance. In today's man-made stone molding line production, its molding process has stabilized, but in the surface treatment process there are many problems such as polishing and waste of manpower, waste of time, serious pollution, high defect rate. The artificial stone's appearance thickness can be achieved by using a sander, but the fine sanding of the artificial stone surface and the sanding on the side must be manually completed. The surface hardness of the artificial stone is high, and polishing and glazing are laborious and time-consuming. Technology can not make high light and have full and full effect. The emergence of UV coating technology can effectively solve the surface treatment problem of artificial stone production.
UV is the abbreviation of Ultraviolet Ultraviolet in English, and UV light mainly refers to the wavelength concentrated in 200nm-450nm light. After the UV paint absorbed UV light (using a 365-nm peak UV lamp), a photochemical reaction took place and curing was completed quickly.
Spraying environment requirements: It is recommended that customers bring their own dust-free paint spray booth. The following configurations of Tianjin Ruisente's customers can be used. The water-based ground is used on the ground, and the wind room is clean after entering the spray booth. A wind curtain is made at each entrance to facilitate blowing. Go to the dust that the spray painter carries on the body; the ventilator of the paint spray room adopts the positive pressure auxiliary pressure method to effectively clean and filter the air.
Edit this paragraph artificial stone surface tempering process features 1. Appearance: smooth surface, no pores, pits and other defects, the color is beautiful, the substrate surface should have a sense of suspension of particles, with a certain degree of transparency.
2. Physical and chemical properties: It has sufficient strength, stiffness, hardness, especially impact resistance and scratch resistance.
3. Durability: Weather-resistant, dimensionally stable, resistant to deformation, and shock and heat.
Edit this paragraph artificial stone surface UV coating investment analysis 1. Paint cost analysis: UV special paint about 85--95 yuan / kg, paint spraying amount per square meter is about 110-130 grams, unit cost meter 9.5-- 12 yuan /m2.
2. Production forecast analysis: The equipment operating speed is 5-10m/min, about 150m2 per hour can be produced, 8 hours of work per day, the minimum production of 1200m2 per day.
3. Labor unit cost analysis: According to a conservative estimate of 1000m2 per day, the monthly output is 30,000m2, and eight persons are operated according to this process. The monthly average salary of each person is 1,000 yuan, and the artificial unit cost is about 0.25 yuan/m2.
4. Unit cost analysis of electricity consumption: The machine consumes 40KW/H, works eight hours a day, and the output is 1000m2. The unit cost of electricity is 0.3 yuan/m2.
5. Investment cost: The equipment required for this process includes: Tianjin Ruisen special IR leveling machine (8-15m in total length), Tianjin Ruisente three-dimensional high-efficiency UV light curing machine (small batch) Man-made stone tempering machine can be used for production. The specific equipment specification Tianjin Ruisente can be tailor-made according to the actual situation of the customer's products, and the equipment investment is about 7-10 million yuan.
Edit this paragraph artificial stone surface UV coating market prediction analysis According to relevant statistics, with the improvement of the production process in the industry and the general awareness of environmental protection of the majority of consumers, the application of UV-curing coatings with its good environmental protection, fast curing, The characteristics of abrasion resistance, chemical resistance, and high hardness are developing at a rate of more than 2 times per year. It is based on the above advantages that more companies choose UV coating in order to increase production efficiency, increase profits, and enhance their competitive advantages. It is precisely based on this situation that Tianjin Ruisente UV Equipment Co., Ltd. cooperates with UV coating manufacturers. The development of targeted paints and equipment, and the use of its technology and services to bring substantial returns to the artificial stone surface toughening market.
Edit this paragraph man-made stone countertops to buy the experience of artificial stone is now the market's largest use of the table, but also the quality and brand of good and bad is not the most prominent product, characterized by artificial stone without seams and ready to polish as new. More than 100 up to thousands of meters per meter, the average person's home use, then the current market price of 400-1000 yuan is very good, there is no need to be too expensive.
Now some big cupboards and merchants will have their own OEM brands. This is also the place where their profits are the highest and the owners are simply not able to compare prices. Some of the quality is OK, but some are not necessarily. (There are a lot of small UV lamps. The customer is specialized in the processing of some large decoration companies and cabinet factories. At the same time, some of the more famous brands in the market are divided into many series and the prices will be different.

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